24V/36V/48V Electric bike kit: 25A sine wave controller with LED S800 instrument

Product Description

Packing List:

Electric bike conversion kit include 25A controller, LED S800 instrument, 130X thumb throttle, 8C speed assist sensor.

Controller Housing: Made of high quality metal with groove design, it can protect the internal circuit due to good heat dissipation, thus avoiding thermal overload.

Durable Material: Using ABS material, it is light, strong and durable, with good toughness and waterproof performance, providing better protection for the internal circuit.

Widely Used: Suitable for 350W,500W motor, DIY electric bicycle, electric vehicle, electric scooter, folding bike, etc. Easy to maintain, electric bicycle greatly improves riding fun, for cyclists who like challenge.

LED S800 Meter: Compatible with 24V 36V and 48V voltage, intelligent power display, true reflection of battery power, real time recording of power consumption, to ensure riding mileage. High, medium and low analog torque thrust comes from switch gear and gear indication display. It adopts five wire digital communication and has multifunction self tuning function parameters. Users can customize settings according to different models, such as motor parameters and speed parameters.

Specification

Item Type: Electric Bicycle Controller S800 Instrument Kit

Color: As Pictures Shown

Material: Aluminum Alloy + ABS Plastic

Weight: Approx.471g/16.6oz

Controller Box Size: Approx. 90x50x30mm/3.6x2.0x1.2in, Meter Size: Approx. 80x40mm/3.2x1.6in

Controller Rated Voltage: DC 24V 36V/48V

Controller Maximum Current: 25A

Controller Speed Setting: 1-4.2V

Controller Brake Input: Low Level

Booster: 1:5

Applicable Motor Power: 350W, 500W

Controller Wire Color Definition:

1. Yellow, Green, Blue Single Big Head Line: Motor Phase Line

2. Red-white-black-blue-green-yellow Double Row Six-wire Port: Motor Hall Wire

3. Red and Black Single Big Head Line: Power Line

4. Red, Blue, Black, Green and Yellow Single-row Five-wire Port: Instrument Line (5pin)

5. Black and white Lines (two): Power off Brake Handle Line

6. Red and Black green Lines: Throttle Dial Line (3pin)

7. Brown, Black and Yellow Wire: Pas Power Sensor Wire (3pin)

8. Black and Red Lines (two): Headlight Lines

Description of Led S800 Instrument Line End:

1. Line Color Definition (5pin):

Red: Meter Power Cord

Blue: Power Control Wire of the Controller

Black: Instrument Ground Wire

Green: the Data Receiving Line of the Meter

Yellow: the Data Transmission Line of the Meter

2. Expand Headlight Function: Brown Wire (headlight Positive), White Wire (headlight Negative)

How to Use

The interface on the controller can be connected to the socket of the accessory to realize the function. For details, please refer to the wiring diagram and manual.

Package List

1 x Controller

1 x Display Panel

1 x Thumb Throttle

1 x Speed Assist Sensor

1 x Controller Wiring Manual

Note: Error code E06 occurs, the product defaults to 36V, this is an undervoltage situation, you can manually adjust the meter to adapt to 24V, or check the battery and adjust it to 24V and wait for about 10 seconds. Do not touch anything during this period. It will convert automatically. Video link: https://video.aliexpress-media.com/seller/play/5000264806825.mp4

Note: If error code E07 occurs, the power assist PAS cable (red, yellow, black) and the throttle cable (red, green, black) are connected incorrectly. Follow the wiring video link, or rewire the throttle cable and adjust the throttle cable (red, green, black) signal line. Reference videos: https://video.aliexpress-media.com/seller/play/5000298772350.mp4 and https://video.aliexpress-media.com/seller/play/5000298772350.mp4

Note: If error code E10 occurs, it indicates a loose connection at the instrument panel connector. Try unplugging and replugging the cable. Refer to the video website: https://video.aliexpress-media.com/seller/play/5000376402889.mp4

LED-800 manual
2023
edition

1.800 panel diagram

2. Technical description:
2.1 Electrical performance overview:
810 is an LED intelligent display instrument used for lithium-ion
bicycles, which can accurately display various states of the vehicle
during driving in real time. Various functions can be converted and
controlled through buttons on the operation panel. The working voltage
range is from 24V to 60V, and it has the following functions:
2.1.1 Electric door lock switch:
After the power is connected to the instrument panel, press the
power button on the instrument panel. There will be voltage output
on the DS line, which is approximately the supply voltage of the
power supply. Start the electrical system of the entire vehicle
and press the power button again. The voltage on the DS line will
disappear and the electrical system of the entire vehicle will stop
working.
2.1.2 Voltage accuracy calibration:
The power display accuracy of 810 is within ± 0.2V. Due to errors in the voltage
sampling circuit, the software system has added an automatic calibration function for
voltage accuracy.
(1)Before powering on the automatic calibration instrument,
adjust the voltage of the debugging power supply to the
calibration value (try to ensure the accuracy of the
calibration voltage). The calibration value of the voltage is
the nominal voltage value of the instrument, for example, the
calibration voltage of a 24V instrument is 24V. After powering
on the instrument, press the power button (press to release),
and the four LEDs on the instrument panel that display the
battery level will flash quickly (twice per second), indicating
that the instrument has automatically entered voltage
calibration mode. Press the assist gear switch button, save
the calibration value, and exit calibration mode. Explanation:
Automatic calibration is only effective on the first power up
after burning the program.
(2)If automatic calibration fails due to external interference,
manual calibration mode can be entered. Adjust the voltage of
the debugging power supply to the calibration value, hold
down the power assist gear switch button, press the power button,
and then hold down the power assist gear switch button for 5
seconds without releasing it. The four LED lights on the panel
3
that display the battery level will flash quickly (twice per second),
indicating that the instrument has entered voltage calibration mode.
Press the power assist gear switch button, save the calibration
value, and exit calibration mode.
2.1.3 LED power on self-test:
After the voltage accuracy calibration is completed, all LEDs on
the instrument circuit board will be turned on and off in sequence.
If the status and sequence of the lights up and off are incorrect,
it indicates that there is a malfunction in the instrument panel.
2.1.4 Battery level display:
The battery level display has four LEDs, each corresponding to a
voltage point. When the power supply voltage is higher than the set
voltage point, the corresponding LED lights up, and vice versa, the LED
turns off. Adjust the output voltage of the power supply (from high to
low, from low to high), and the LED on/off should meet the requirements
of the instrument set voltage point, with an error range of ± 0.2V.
Explanation: When the voltage rises, there is no delay for the
LED state to change. When the power supply voltage drops, there is a 3-
second delay for the LED state to change. That is, the LED state will
not change when the voltage drops for a short period of time.
2.1.5 Undervoltage reminder:
When the power supply voltage is lower than the minimum set voltage, the
undervoltage reminder LED starts flashing (once every second).
2.1.6 Assist gear adjustment:
4
The power assist is divided into three gears, corresponding to three LEDs.
Press the power assist gear switch button, and the power assist gears will
cycle through, with the corresponding LED lit up.
Explanation: (1) Due to different customer requirements, the default gear
for startup is optional.
(1) The cycling mode of the assist gear is optional.
PWM output voltage can be selected for different gear levels.
2.1.7 Headlight control:
Press the headlight control button, the headlight indicator LED will
be lit up, and there is a voltage output on the DD line, which is
approximately the power supply voltage. Press the headlight control
button again, the headlight indicator LED will turn off, and the
voltage on the DD line will disappear.
2.1.8 6KM cruise:
Long press the 6KM cruise control button without releasing it, PWM outputs 4V
voltage, and the 4V voltage disappears when the button is released.
2.1.9 Automatic shutdown:
If there is no button operation within 10 minutes and the power supply voltage fluctuation is
less than 0.25V, the instrument will automatically shut down. Explanation: The
automatic shutdown time is optional

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Condition

Brand New

Shipping

This item is shipped directly from our supplier in China with tracking.